Shifter Pawl Adjustment: Tips and TechniquesFixMyHogfreechannel. Dealership told me I needed to adjust the pawl. You'll have to remove the primary cover, the compensator sprocket The only adjustment is making sure the shifter pawl is properly centered. Loosen the 11/16″ jam nut and make small adjustments with the 1/4″ wrench. Make sure not to cut the shaft. Up at your Harley toe/heel shifter is the shifter shaft they connect to with a clamp/bolt type system. Anti Overshift Ratchet Pawl - BAKER Drivetrain. villageidiot, Webman and Traxx like this. XLCH Internal Kicker Gear Kit. Harley Davidson Sportster 883 Deluxe 1987, Shifter Pawl Carrier Spring by Eastern Performance®. Not applicable to Sportster models. Carefully re-tighten the two bolts. 2 out of 5 stars 3. Because of this it was often considered a 2 speed transmission. markk53 , Jul 29, 2021. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Look up "Shifter pawl" at a place like XLforum. Shifter Pawl Adjustment Tips And Techniques. ใส่กับ 04-13 Sportster. FREE Shipping on orders over $25 shipped by Amazon. Proper shift leverage is very important. PRESTON CYCLE PRODUCTS INC. Pushing, gently, forward and back; feel for the spring pressure on your transmission shift arm. Easy peasy. The pawl is the sear that ratchets the plate. The shifter cam moves shifter forks which slide a series of gear clutches on the mainshaft and countershaft into mesh with the various gears to obtain the desired ratios. NHPJ Motorcycle Shifter Peg Shift Lever Foot Pegs for Harley Sportster Touring Dyna Softail Road King Street Glide XL883 XL1200 X48 ( Chrome ) 5. Of the movement, or spring pressure is not split equally, the assembly is in need of shifter pawl adjustment. 17-9801 - Shifter Pawl Assembly Sportster shifter pawl assembly includes shifter pawl carrier shifter pawls pawl springs pawl spacer and retaining rings. Well I went out to try the shifter pawl adjustment today, but before I did I took. How To Properly Adjust The Clutch & Clutch Cable - Harley Davidson Shifter Pawl Adjustment: Tips and Techniques How To Adjust a Motorcycle Clutch at RevZilla. Riders that abused the gearbox could break the shifter pawl spring. Harley Davidson Sportster 883 Deluxe 1987, Shifter Pawl Carrier Spring by Eastern Performance®. Look for other Harley-Davidson gear shift linkage videos by joining Fix My Hog. See Figure 6-54. If this is not the problem, you may have to remove the transmission top cover. 38940 1971-83 74 36106 34478-75 Shifter pawl (late) Basic case assembly includes the transmission case and shift lever adjustment screw, shifter. Clutch Adjustment 2007 Buell Lightning: Maintenance 1-25. One thing that needs routine adjustment is the pawl. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. Shifter Pawl Adjustment Tips And Techniques. From 1951-57 it started in 2nd gear and shifted to 3rd under "normal" driving conditions, but when accelerated hard, it would start in 1st and then shift to 2nd and 3rd. Rotate plate until blind holes in plate align with pins. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. I started tearing in to adjust but before I got there I saw that the manual says I need to. However, the adjustment can still be made with, either, a specialty tool or. Ironhead Countershaft. You may have a problem with the shifter pawl itself or the detent ball may have a problem. Just follow the Baker instructions attached with. Look for other Harley-Davidson gear shift linkage videos by joining Fix My Hog. If not, the shifter pawl needs adjusting. I can actually feel the clutch lever pulling in. 2002 Harley Davidson XL 1200 C Sportster Custom shifter. 21715 1971-74. You want the highest quality products, but you don’t want to have to pay the highest prices. How to adjust shifter pawl on Buell Blast. Next Step. This job covers about 10 pages in the manuel in 2 different sections. Verify by pulling the top cover off the transmission and watch the shifter pawl as you try to downshift. Shift Pawl Replacement. The pawl is the sear that ratchets the plate. In order to check for correct shifter pawl Adjustment is easiest to do in instances when the primary drive is removed. Shifter Pawl Adjustment Tips And Techniques. But don't expect to find precision made Harley-Davidson transmission shifter pawls at your local swap meet. To do this you must remove the primary cover, then the primary drive to get to the pawl. It uses a kind of half gear that engages a Kick Starter pinion. This is just a little background. 99 shipping. See Figure 6-54. Shift Pawl Replacement. There are two different countershafts for the four-speed Sportster transmission. Lift pawl over drum pins and place shifter shaft assembly on studs at transmission case. I recommend you review this thread at buellridersonline. Harley has a problem with their shifter pawls and shifter pawl return springs. The pawl moves the forks, which slides the gears left or right on the shaft. The pawl is the sear that ratchets the plate. Eventually the spline of the shift arm and the shift shaft will begin to wear. просмотров. com to see how you can get to 1979 Harley Davidson Iron Head Sportster shifter Pawl Springs ' Shifter Jammed. Incorrect shifter pawl adjuster. Jump to Latest okay i've searched high and low online and through my manual on how to adjust my shifter pawl. I can actually feel the clutch lever pulling in. Part Number: 16-0646 HD-OEM: 39618Application: FLT 1992-2006 FXST 1992-2006 FLST 1992-2006 FXR 1992-1994 FXD 1991-2005 Details:Shift pawl adjuster tool features a zinc finish. Need to clean up the cable mount a bit, as it looks ugly, but so do I so it fits. Remove gear shifter lever and left footrest Adjustment assembly. Check your shifter pawl adjustment. Verify by pulling the top cover off the transmission and watch the shifter pawl as you try to downshift. Install detent plate. The weight of a shifter lever on the shaft coming out of the primary cover will cause THAT seal to leak a bit more. In order to check for correct shifter pawl Adjustment is easiest to do in instances when the primary drive is removed. Anyway '03 XL grinds severly when going from neutral to either 1st or 2nd. Опубликовано: 2017-06-20 Продолжительность: 07:35 If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. Mainshaft Sprocket Wrench 1 7/8" with 1/2" Drive Compatible with Harley Davidson 1936-2006 Big Twin Engine & Cam TC88 Main shaft Pulley Socket Tool. I've changed tires, oil. 00:03:59 23 тыс. 21715 1971-74. With the m/c off; shift your bike into 3rd gear. Get it as soon as Wed, Aug 18. Get a primary gasket kit, as it's been leaking this whole time, and pulling the primary would make the shifter pawl adjustment easier. The pawl moves the forks, which slides the gears left or right on the shaft. Ok guys I have been screwing around with my shifter pawl on the race bike and need some confirmation from some of the guys experiencied with the pawl. Harley Davidson OEM Gear Shifter Pawl. Stripped shift arms and Harley shifter shaft are a common problem for almost every model Harley Davidson. YHMTIVTU Aluminum Heel Toe Shift Lever with Shifter Peg Fit for Harley Sportster XL 883 1200 Seventy Two Roadster 2004-2017. I can actually feel the clutch lever pulling in. I bet that was the problem. This shift arm can be know as the last component of the shift linkage assembly. 5th July 2008, 00:43. Lift pawl (5) over drum pins, and place shifter shaft assembly (6) on studs at transmission case. The countershaft rides between an open needle bearing in the trap door and a closed needle bearing in the right engine case. Starting became iffy, a new battery fixed that. The spring pressure should feel equal, both ways (forward & back). Calling all BAKER Gearheads!!Your first class: How to adjust your shifter pawl (for Pre-2001 FL, Pre-1999 Softail, Pre-2000 Dyna, and any BAKER Drivetrain DD. Then take the right side cover off with the clutch release, unbolt the trap door from the case, and pull the door and gear set as one unit. Disconnect your shift linkage from your transmission shift arm. 34477-53 1952-1971. XL Chrome Shift Lever Assemblies. Dennis Kirk has been the leader in the powersports industry since 1969, so you can rest assured that we have your back when it comes to bringing you the best Transmission Parts for your Harley-Davidson. Replace the TSM/TSSM due to an internal malfunction. PCP Application. The only adjustment is making sure the shifter pawl is properly centered. Beginning Reloading, Video 42, Priming Adjustment, Pawl AdjustmentПодробнее. Featured Video: Shift Pawl Adjustment. com DOC HARLEY: EASIEST CLUTCH CABLE ADJUSTMENT Clutch Cable Installation Twin Cam Softail Delboy's Garage. 16-0682 1991-up Sportster & Buell the other to adjust the shifter pawl set. Eastern Parts Clutch Adjustment Bearing. I'm convinced the mechanics don't know what the hell they're doing, and Harley Tech isn't any better. Plus we have a no-hassle return policy, so you can shop with complete confidence at Dennis Kirk!. Mainshaft Sprocket Wrench 1 7/8" with 1/2" Drive Compatible with Harley Davidson 1936-2006 Big Twin Engine & Cam TC88 Main shaft Pulley Socket Tool. Shifter pawls are a critical component of your transmission. There is a shift pawl adjustment procedure that migjt be needed? The are 2 nuts that hold shift pawl adjstment in place. Small, cheap and easily overlooked but also fairly unusual, my parts supplier has never even sold a shifter pawl in nearly 40 years of business. Clutch Cable Adjuster Mechanism NOTE Spring installs on outboard side of hex lockplate. 502061 - RETAINING RING, SHIFTER PAWL - www. I've had it 2 years now and 13k of those are mine. Many have had issues when using this procedure, so understand that the goal is to place the shifter pawl such that it is an equal distance from the pins when the shifter drum is in 3rd gear. 21714 1957-70. You'll have to remove the primary cover, the compensator sprocket The only adjustment is making sure the shifter pawl is properly centered. There were small windows on three sides of the tiny room, enveloping them. NHPJ Motorcycle Shifter Peg Shift Lever Foot Pegs for Harley Sportster Touring Dyna Softail Road King Street Glide XL883 XL1200 X48 ( Chrome ) 5. The biggest deal is pulling the inner primary bearing off the input main shaft. Starting became iffy, a new battery fixed that. FREE Shipping on orders over $25 shipped by Amazon. You'll of course want to replace the pawl seal, and you need to replace the little seal in the nose of 5th gear. Need to clean up the cable mount a bit, as it looks ugly, but so do I so it fits. Verify that all parts have been properly installed, as described ear lier in this section under. Specific procedure required. Good Luck Steve. Roller Pawl AdjustmentПодробнее. Sportster Primary Disassembly. XL Shifter Pawl Assembly. Make sure not to cut the shaft. They need to be losedned, then a drill bit of a specific size (found in factory service manual,if you dont have a manual you should not be messing with it tbh. Shifter pawl left. Adjusting the shifter height only requires the most basic of tools. ใส่กับ 04-13 Sportster. There are two different countershafts for the four-speed Sportster transmission. 21714 1957-70. When I pull in the clutch, it won't release and roll. Replace the TSM/TSSM due to an internal malfunction. It was running bad for a while, I had to replace the vacuum hose connecting the petcock and the voes switch to set it right. Does the lever travel the same distance downward as it does upwards. The only adjustment is making sure the shifter pawl is properly centered. Sounds like the shifter pawl is broken. This shift arm can be know as the last component of the shift linkage assembly. There are splines on the shifter levers and shifter shaft. 5th July 2008, 00:43. 21717 1977-85. These pawls lock the shaft to the gear when the shaft is turned one way and release the shaft when it is turned in the opposite direction. Replace OEM 8885. XL Models (1991 & Later) SPORTSTER SHIFT DRUM RETAINING RING INSTALLER XL Models 5-Speeds (1991-2003) Installs shift drum snap rings. How To Properly Adjust The Clutch & Clutch Cable - Harley Davidson Shifter Pawl Adjustment: Tips and Techniques How To Adjust a Motorcycle Clutch at RevZilla. You need to be careful when preparing to adjust the rod length of the shifter. Jump to Latest okay i've searched high and low online and through my manual on how to adjust my shifter pawl. ใส่กับ 04-13 Sportster. Fits Models: XL 1972-1990. Verify that all parts have been properly installed, as described ear lier in this section under. All orders over $89 receive Free shipping. FixMyHogfreechannel. Shifter Pawl Adjustment Tips And Techniques. com to see how you can get to 1979 Harley Davidson Iron Head Sportster shifter Pawl Springs ' Shifter Jammed. If you can't, the problem is in the shifting mechanism. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Short clip of removing gear set and replaceing shifter pawl. Up at your Harley toe/heel shifter is the shifter shaft they connect to with a clamp/bolt type system. Look for other Harley-Davidson gear shift linkage videos by joining Fix My Hog. buell blast shift pawl adjustemnt on my possibly broken shifter. Lift pawl over drum pins and place shifter shaft assembly on studs at transmission case. NHPJ Motorcycle Shifter Peg Shift Lever Foot Pegs for Harley Sportster Touring Dyna Softail Road King Street Glide XL883 XL1200 X48 ( Chrome ) 5. Verify by pulling the top cover off the transmission and watch the shifter pawl as you try to downshift. Harley Davidson shifter pawl shaft gear Transmission problem fix. shifter pawl adjustment. Shifter pawl adjustment. XL Shifter Pawl Assembly. I started tearing in to adjust but before I got there I saw that the manual says I need to. The factory manual procedure for adjusting the shifter pawl recommends using a #32 drill bit in the alignment hole of the detent plate. That shaft then goes through a housing to the inside of the primary housing. Just follow the Baker instructions attached with. Allen screw with a jam nut. 16-0682 1991-up Sportster & Buell the other to adjust the shifter pawl set. Shifter pawl left. Anyway '03 XL grinds severly when going from neutral to either 1st or 2nd. Verify that all parts have been properly installed, as described ear lier in this section under. If a shifter shaft is to be replaced, it is also important to replace shifter shaft bushings at that time. Worn or damaged shifter parts. Also, when I try to shift to 1st, it's really hard, i mean youd have to kick the shifter for it to go into 1st and then have to really pull to put it in 2nd and finding neutral is a bit finicky but its there. The only part o. change in belt length and modifcations to the axle adjustment slots may be required. They say shifter pawl adjustment. I've collapsed cable and redone the clutch adjuster screw several times. Specific procedure required. This is common in the early Evo Sportsters. The biggest deal is pulling the inner primary bearing off the input main shaft. Short clip of removing gear set and replaceing shifter pawl. Therefore, your machine won't shift. Hi bud, it was just the shifter pawl (HD part no. This is a very big job and should not be done with out the manuel, about $60. Adjusting the shifter height only requires the most basic of tools. FixMyHogfreechannel. Your shift assembly will be actuated thousands of times, just riding over the course of one weekend. The factory manual procedure for adjusting the shifter pawl recommends using a #32 drill bit in the alignment hole of the detent plate. Rotate plate until blind holes in plate align with pins. FREE Shipping on orders over $25 shipped by Amazon. 21715 1971-74. Dennis Kirk has been the leader in the powersports industry since 1969, so you can rest assured that we have your back when it comes to bringing you the best Transmission Parts for your Harley-Davidson. Whenever replacing your ratchet pawl, we recommend replacing the seal (PN12045) snap ring (68010) and washer (6497HW) as well. Replace OEM 8885. They need to be losedned, then a drill bit of a specific size (found in factory service manual,if you dont have a manual you should not be messing with it tbh. 5 out of 5 stars (18) 18 product ratings - Chrome Shift If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. XLCH Internal Kicker Gear Kit. Shifter Pawl Adjustment: Tips and Techniques | Fix My Hog. View Full Version : Shifter Pawl Adjustment. Dismantled entire clutch, friction plates slightly worn but not bad. XL Shifter Pawl Assembly. 2012 · shifter pawl adjustment. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. When I pull in the clutch, it won't release and roll. To do this you must remove the primary cover, then the primary drive to get to the pawl. The spring pressure should feel equal, both ways (forward & back). I've replaced many of them. It was running bad for a while, I had to replace the vacuum hose connecting the petcock and the voes switch to set it right. You'll have to pull the primary cover to get to the shifting mechanism. You’ve come to right place for the best selection of Harley-Davidson Sportster Shift Lever. The shift pawl and shift drum. Sounds like the shifter pawl is broken. The only part of the shift pawl assembly that is seen on an assembled transmission is the shift shaft that exits from the left side transmission case and is secured into the transmission shift arm. I had the same problem with my 1991 xl sportster (same tranny), it was the shifter pawl. Your shift assembly will be actuated thousands of times, just riding over the course of one weekend. I know, this doesn't tell you what's wrong. How To Quickly Adjust Your Sportster's Clutch. You'll have to pull the primary cover to get to the shifting mechanism. There were small windows on three sides of the tiny room, enveloping them. Anyway '03 XL grinds severly when going from neutral to either 1st or 2nd. Replace OEM 8885. Adjustment Before using a micrometer, check its adjustment as follows. Plus we have a no-hassle return policy, so you can shop with complete confidence at Dennis Kirk!. Featured Video: Shift Pawl Adjustment. The only part. Loosen the 11/16″ jam nut and make small adjustments with the 1/4″ wrench. Includes Iso shift peg. Replaces 41184. Specific procedure required. Ironhead Countershaft. One thing that needs routine adjustment is the pawl. The pawl is the sear that ratchets the plate. Also, when I try to shift to 1st, it's really hard, i mean youd have to kick the shifter for it to go into 1st and then have to really pull to put it in 2nd and finding neutral is a bit finicky but its there. You want the highest quality products, but you don’t want to have to pay the highest prices. Evo sporties are a pretty solid ride as are the pre XB Buells. NOTE: Install the spring 2 to the hole A. Loosen the 11/16″ jam nut and make small adjustments with the 1/4″ wrench. When I pull in the clutch, it won't release and roll. The early style was used from 1958 up until early 1984. 2008 Harley Davidson 883 custom sportster shifter pawl shaft problem fix. FREE Shipping on orders over $25 shipped by Amazon. If the pawl isn't fully turning the fork drum, it won't force the gear to mesh with the one next to it. They need to be losedned, then a drill bit of a specific size (found in factory service manual,if you dont have a manual you should not be messing with it tbh. XL Models (1991 & Later) SPORTSTER SHIFT DRUM RETAINING RING INSTALLER XL Models 5-Speeds (1991-2003) Installs shift drum snap rings. mcs - Shifter Pawl lifter supérieur - OEM 34507-52A - Harley-Davidson Sportster K & XL de 1954 à 1990 - MCS Prix 19,90 € SHIFTER PAWL LIFTER ARM, UPPER 54-90 K, XL (NU). FREE Shipping. Eventually the spline of the shift arm and the shift shaft will begin to wear. All orders over $89 receive Free shipping. Shifter pawl adjustment is on the trans left side just ahead of the front drive sprocket next to the shift arm. 99 shipping. XL Chrome Shift Lever Assemblies. The H-D service manual is your friend ! Disclaimer : Don't believe anything I say unless you are absolutely sure that I know what I'm talking about. The pawl is the sear that ratchets the plate. XL Shifter Pawl Assembly. However, the adjustment can still be made with, either, a specialty tool or with modified 11/16″ and 1/4″ wrenches. Clutch Cable Adjuster Mechanism NOTE Spring installs on outboard side of hex lockplate. However, the adjustment can still be made with, either, a specialty tool or. Plus we have a no-hassle return policy, so you can shop with complete confidence at Dennis Kirk!. How to adjust shifter pawl on Buell Blast. One is to loosen the jam nut on the pawl adjuster, the other adjusts the shifter pawl. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. Bent shift forks. The shifter is located on the right side of the engine and is foot operated transmitting force through the gear shift shaft, actuating pawl carrier, pawls and gear shifter cam. Part Number: 16-0646 HD-OEM: 39618Application: FLT 1992-2006 FXST 1992-2006 FLST 1992-2006 FXR 1992-1994 FXD 1991-2005 Details:Shift pawl adjuster tool features a zinc finish. Hey guys, I'm trying to figure out whats causing the transmission to not shift up to 3rd 4th and 5th gear on my 2003 Buell Blast. PCP Application. I started tearing in to adjust but before I got there I saw that the manual says I need to. You may have a problem with the shifter pawl itself or the detent ball may have a problem. Featured Video: Shift Pawl Adjustment. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. markk53 , Jul 29, 2021. Look up "Shifter pawl" at a place like XLforum. Up at your Harley toe/heel shifter is the shifter shaft they connect to with a clamp/bolt type system. You'll of course want to replace the pawl seal, and you need to replace the little seal in the nose of 5th gear. Riding home from work one day, shift in to third, and in and out it goes, like I am popping the clutch over and over. They say shifter pawl adjustment. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. change in belt length and modifcations to the axle adjustment slots may be required. Rocker box leaks most common issue. Your shift assembly will be actuated thousands of times, just riding over the course of one weekend. Calling all BAKER Gearheads!!Your first class: How to adjust your shifter pawl (for Pre-2001 FL, Pre-1999 Softail, Pre-2000 Dyna, and any BAKER Drivetrain DD. Easy peasy. Verify by pulling the top cover off the transmission and watch the shifter pawl as you try to downshift. Starting became iffy, a new battery fixed that. YHMTIVTU Aluminum Heel Toe Shift Lever with Shifter Peg Fit for Harley Sportster XL 883 1200 Seventy Two Roadster 2004-2017. com DOC HARLEY: EASIEST CLUTCH CABLE ADJUSTMENT Clutch Cable Installation Twin Cam Softail Delboy's Garage. Class #1- Shifter Pawl AdjustmentПодробнее. Sep 11, 2014 · Now I'm into this problem what I consider and ungodly amount of $, and Harley says they want to replaced shifter pawl and some linkage for ANOTHER $300. Install detent plate. Fits Models: XL 1972-1990. I'm running out of thread before I can finish adjustment at the lever. At Dennis Kirk, we have the best Harley-Davidson Shift Lever in stock and ready to ship to you today. Class #1- Shifter Pawl Adjustment. I doubt anyone could actually break the plate, being 1/4" steel and all. Ok guys I have been screwing around with my shifter pawl on the race bike and need some confirmation from some of the guys experiencied with the pawl. Eastern Parts Clutch Adjustment Bearing. You want the highest quality products, but you don’t want to have to pay the highest prices. villageidiot, Webman and Traxx like this. 11/16″ & 1/4″. Jims 5-Speed Transmission Main Drive. Does the lever travel the same distance downward as it does upwards. Loosen the 11/16″ jam nut and make small adjustments with the 1/4″ wrench. This shift arm can be know as the last component of the shift linkage assembly. Shift Pawl Adjustment - If you have a 2001 or earlier bike, the shifter pawl can be adjusted. 21717 1977-85. I started tearing in to adjust but before I got there I saw that the manual says I need to. Hey guys, I'm trying to figure out whats causing the transmission to not shift up to 3rd 4th and 5th gear on my 2003 Buell Blast. 99 shipping. 2002 Harley Davidson XL 1200 C Sportster Custom shifter. You should feel an equal amount of spring pressure forward and back. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. Harley Transmission Shifter Pawls. You want the highest quality products, but you don’t want to have to pay the highest prices. The only part of the shift pawl assembly that is seen on an assembled transmission is the shift shaft that. With the cover off, you can see the adjustment of the shifter pawl. Dennis Kirk has been the leader in the powersports industry since 1969, so you can rest assured that we have your back when it comes to bringing you the best Transmission Parts for your Harley-Davidson. Message Baker. Short clip of removing gear set and replaceing shifter pawl. Most noticeably, when starting the bike in neutral, hot or cold then pulling in the clutch, which feels perfectly smooth and normal, then moving the shift lever to engage 1st gear there is a terrible amount of grinding going on as to make you reluctant to try to fully. I bet that was the problem. Proper shift leverage is very important. Look up "Shifter pawl" at a place like XLforum. For more of our Harley videos. Check your shifter pawl adjustment. The only part of the shift pawl assembly that is seen on an assembled transmission is the shift shaft that exits from the left side transmission case and is secured into the transmission shift arm. Shift Pawl Replacement. 8405 Diaphragm spring Lockplate Adjusting screw Figure 1-24. XL Shifter Pawl Assembly. Well I went out to try the shifter pawl adjustment today, but before I did I took. You’ve come to right place for the best selection of Harley-Davidson Sportster Shift Lever. NOTE: Install the spring 2 to the hole A. Jan 27, 2018 · 2002 sportster here with 37k on the odometer. They've had some shifter pawl problems on earlier models. Harley Davidson Sportster 883 1200 Gear Shift Shifter Pawl Lever Assembly Shaft. Sep 11, 2014 · Now I'm into this problem what I consider and ungodly amount of $, and Harley says they want to replaced shifter pawl and some linkage for ANOTHER $300. Class #1- Shifter Pawl Adjustment. How To Properly Adjust The Clutch & Clutch Cable - Harley Davidson Shifter Pawl Adjustment: Tips and Techniques How To Adjust a Motorcycle Clutch at RevZilla. Lift pawl over drum pins and place shifter shaft assembly on studs at transmission case. Shift Pawl Replacement. Class #1- Shifter Pawl AdjustmentПодробнее. Evo sporties are a pretty solid ride as are the pre XB Buells. Eventually the spline of the shift arm and the shift shaft will begin to wear. When I pull in the clutch, it won't release and roll. Harley Davidson shifter pawl shaft gear Transmission problem fix. ใส่กับ 04-13 Sportster. Many have had issues when using this procedure, so understand that the goal is to place the shifter pawl such that it is an equal distance from the pins when the shifter drum is in 3rd gear. Sounds like the shifter pawl is broken. 21716 1975-76. Harley Davidson Sportster 883 Deluxe 1988, Shifter Pawl Carrier Spring by Eastern Performance®. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. About 4 inches total. PCP Application. XL Chrome Shift Lever Assemblies. View Full Version : Shifter Pawl Adjustment. Anti Overshift Ratchet Pawl - BAKER Drivetrain. The shifter is located on the right side of the engine and is foot operated transmitting force through the gear shift shaft, actuating pawl carrier, pawls and gear shifter cam. I tried shifting by hand, and for the most part upshifting seemed to work fine, but downshifting sometimes it wouldn't stick in the next gear, it would hang in kind of a neutral Sportster/Buell Year: 2002. On that side, the front shifter arm bolts to the shifter shaft, again both having splines. Whether you are riding a 2015 Touring model, or a 1989 Sportster; the theory is the same. 0 out of 5 stars. Doc Harley Shifter Lever Adjustment. 502061 - RETAINING RING, SHIFTER PAWL - www. I replaced the entire clutch release mechanism and have adjusted the clutch from one end to the other. The pawl is the sear that ratchets the plate. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. 2 out of 5 stars 3. Disconnect your shift linkage from your transmission shift arm. Verify that all parts have been properly installed, as described ear lier in this section under. NOTE: Install the spring 2 to the hole A. You want the highest quality products, but you don’t want to have to pay the highest prices. Take the top cover off and remove the shift drum and shift forks. One thing that needs routine adjustment is the pawl. Part Number: 16-0646 HD-OEM: 39618Application: FLT 1992-2006 FXST 1992-2006 FLST 1992-2006 FXR 1992-1994 FXD 1991-2005 Details:Shift pawl adjuster tool features a zinc finish. The countershaft rides between an open needle bearing in the trap door and a closed needle bearing in the right engine case. Dealership told me I needed to adjust the pawl. When you're doing a Harley shifter pawl replacement, go straight to jpcycles. Adjusting the shifter height only requires the most basic of tools. Must upgrade to shift drum with ¼” pawl pins for PN 555-56LD-A. 34477-53 1952-1971. UOM: 1 - KIT Country of Origin: USA. PRESTON CYCLE PRODUCTS INC. Page 28 Adjuster adjusting screw clockwise until it aligns. villageidiot, Webman and Traxx like this. A complete disassembly of the transmission is required. • Apply THREAD LOCK SUPER to the screws. I recommend you review this thread at buellridersonline. There are splines on the shifter levers and shifter shaft. For correct shift operation, the shift pawl assembly needs to be correctly centered over the centering pin. Then take the right side cover off with the clutch release, unbolt the trap door from the case, and pull the door and gear set as one unit. Calling all BAKER Gearheads!!Your first class: How to adjust your shifter pawl (for Pre-2001 FL, Pre-1999 Softail, Pre-2000 Dyna, and any BAKER Drivetrain. Look closely at the threads above the lock nut. You need to be careful when preparing to adjust the rod length of the shifter. The only part. FixMyHogfreechannel. Detent plates are held on to the shift drum with a spring clip They tend to come loose a lot. Not applicable to Sportster models. Adjusting the shifter height only requires the most basic of tools. Transmission Mainshaft Bearing Inner Race Tool Installer & Puller for Big Twins 1984-present 34902-84. Ratchet and Pawl MechanismПодробнее. For more of our Harley videos. Lastly is a Quadrant Gear Kick Starter. 0 lb-ft) • Page 157 GEARSHIFTING • With the pawls held in pushed position, install the pawl lifter • Install the gearshift cam driven gear and pawl lifter. At Dennis Kirk, we have the best Harley-Davidson Shift Lever in stock and ready to ship to you today. Скачать с ютуб shift pawl adjustment. Fits Models: XL 1972-1990. To do this you must remove the primary cover, then the primary drive to get to the pawl. Shift Pawl Adjustment - If you have a 2001 or earlier bike, the shifter pawl can be adjusted. The only part o. From 1951-57 it started in 2nd gear and shifted to 3rd under "normal" driving conditions, but when accelerated hard, it would start in 1st and then shift to 2nd and 3rd. If this is not the problem, you may have to remove the transmission top cover. Опубликовано: 2017-06-20 Продолжительность: 07:35 If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. See Figure 6-54. Jun 01, 2014 · The procedure is quite simple, tear out the old one, refit the 5'th countershaft gear from your old transmission on to the Baker, do a little elbow grease to modify the housing and the pawl latch. Gear Tools. A complete disassembly of the transmission is required. 2 out of 5 stars 3. I recommend you review this thread at buellridersonline. Hey guys, I'm trying to figure out whats causing the transmission to not shift up to 3rd 4th and 5th gear on my 2003 Buell Blast. For correct shift operation, the shift pawl assembly needs to be correctly centered over the centering pin. 38940 1971-83 74 36106 34478-75 Shifter pawl (late) Basic case assembly includes the transmission case and shift lever adjustment screw, shifter. 21715 1971-74. Chrome Shift Shifter Lever for Harley Davidson XL Sportster 883 1200 91-05 (Fits: Harley-Davidson) 4. The pawl moves the forks, which slides the gears left or right on the shaft. The factory manual procedure for adjusting the shifter pawl recommends using a #32 drill bit in the alignment hole of the detent plate. There were small windows on three sides of the tiny room, enveloping them. Look closely at the threads above the lock nut. FREE Shipping on orders over $25 shipped by Amazon. All orders over $89 receive Free shipping. Message Baker. You'll of course want to replace the pawl seal, and you need to replace the little seal in the nose of 5th gear. I replaced the entire clutch release mechanism and have adjusted the clutch from one end to the other. First, with the bike not running, rock the bike back and forth and try to shift the gears. Adjusting the shifter height only requires the most basic of tools. When I pull in the clutch, it won't release and roll. With the cover off, you can see the adjustment of the shifter pawl. If you have a pre-2007 Harley Davidson with a five speed transmission, it is important to know how to make a correct shifter pawl adjustment. Rotate the shift drum each direction until the pawl contacts the pins. We carry only the finest quality specialty tools from top manufacturers like BikeMaster, Pit Posse Motorsports, Motion Pro, JIMS, and more. 1989 FLSTC, 2016 FLHR 2019 FLHT US Navy Veteran FAA A&P Mechanic since 1980. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Dennis Kirk has been the leader in the powersports industry since 1969, so you can rest assured that we have your back when it comes to bringing you the best Transmission Tools for your Harley-Davidson. Anyway '03 XL grinds severly when going from neutral to either 1st or 2nd. I doubt anyone could actually break the plate, being 1/4" steel and all. Replaces 41184. Good Luck Steve. Hey guys, I'm trying to figure out whats causing the transmission to not shift up to 3rd 4th and 5th gear on my 2003 Buell Blast. The spring pressure should feel equal, both ways (forward & back). 00 at the dealer. Replace OEM 8885. Roller Pawl AdjustmentПодробнее. 17-9801 - Shifter Pawl Assembly Sportster shifter pawl assembly includes shifter pawl carrier shifter pawls pawl springs pawl spacer and retaining rings. Shifter pawl adjustment is on the trans left side just ahead of the front drive sprocket next to the shift arm. 38940 1971-83 74 36106 34478-75 Shifter pawl (late) Basic case assembly includes the transmission case and shift lever adjustment screw, shifter. Dealership told me I needed to adjust the pawl. shifter pawl adjustment. Chrome Shift Shifter Lever for Harley Davidson XL Sportster 883 1200 91-05 (Fits: Harley-Davidson) 4. That shaft then goes through a housing to the inside of the primary housing. By the way, shifter pawl (or prawl) adjustment is a bit tricky and could cause hard shifting in one direction only, like no up-shift but down OK. See full list on hdforums. Must upgrade to shift drum with ¼” pawl pins for PN 555-56LD-A. I can actually feel the clutch lever pulling in. Includes Iso shift peg. Dismantled entire clutch, friction plates slightly worn but not bad. 15466566-HDSMSMR11XXX-Harley Davidson Sportster Models Service Manual Repair 1979-1985 2. 2009-2013 Harley Davidson Sportster XR1200 Transmission Gears Gearset Assembly (Fits: Harley-Davidson Sportster 1200) $299. Carefully re-tighten the two bolts. Roller Pawl AdjustmentПодробнее. Remove gear shifter lever and left footrest Adjustment assembly. For correct shift operation, the shift pawl assembly needs to be correctly centered over the centering pin. Harley Davidson Sportster 883 Deluxe 1988, Shifter Pawl Carrier Spring by Eastern Performance®. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Verify that all parts have been properly installed, as described ear lier in this section under. 502061 - RETAINING RING, SHIFTER PAWL - www. Class #1- Shifter Pawl Adjustment. Shifter pawl adjustment. I tried shifting by hand, and for the most part upshifting seemed to work fine, but downshifting sometimes it wouldn't stick in the next gear, it would hang in kind of a neutral Sportster/Buell Year: 2002. This job covers about 10 pages in the manuel in 2 different sections. The Iron Sportster trap door assembly holds the mainshaft, countershaft, and shifter mechanism. Short clip of removing gear set and replaceing shifter pawl. Shifter Pawl Adjustment [Archive] - The Sportster and Buell Motorcycle Forum - The XLFORUM®. On that side, the front shifter arm bolts to the shifter shaft, again both having splines. 21713 1957-70. The countershaft rides between an open needle bearing in the trap door and a closed needle bearing in the right engine case. Sep 11, 2014 · Now I'm into this problem what I consider and ungodly amount of $, and Harley says they want to replaced shifter pawl and some linkage for ANOTHER $300. The spring pressure should feel equal, both ways (forward & back). Jun 01, 2014 · The procedure is quite simple, tear out the old one, refit the 5'th countershaft gear from your old transmission on to the Baker, do a little elbow grease to modify the housing and the pawl latch. 2002 Harley Davidson XL 1200 C Sportster Custom shifter. UOM: 1 - KIT Country of Origin: USA. net and you'll find instructions on how to adjust it. NHPJ Motorcycle Shifter Peg Shift Lever Foot Pegs for Harley Sportster Touring Dyna Softail Road King Street Glide XL883 XL1200 X48 ( Chrome ) 5. You'll of course want to replace the pawl seal, and you need to replace the little seal in the nose of 5th gear. 99 shipping. Rocker box leaks most common issue. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. (Figure 6·1) The front chain Inspect gear Shifter pawl carrier (6) lor depressions or Use only cadmium plated, 16-coll springs or. Jump to Latest Follow. However, the adjustment can still be made with, either, a specialty tool or with modified 11/16″ and 1/4″ wrenches. mcs - Shifter Pawl lifter supérieur - OEM 34507-52A - Harley-Davidson Sportster K & XL de 1954 à 1990 - MCS Prix 19,90 € SHIFTER PAWL LIFTER ARM, UPPER 54-90 K, XL (NU). Sounds like the shifter pawl is broken. One thing that needs routine adjustment is the pawl. Roller Pawl AdjustmentПодробнее. PRESTON CYCLE PRODUCTS INC. Make sure not to cut the shaft. Up at your Harley toe/heel shifter is the shifter shaft they connect to with a clamp/bolt type system. Place detent plate (9) over drum pins. The shift pawl and shift drum. Lift pawl (5) over drum pins, and place shifter shaft assembly (6) on studs at transmission case. Your shift assembly will be actuated thousands of times, just riding over the course of one weekend. XL Shifter Pawl Assembly. The later countershaft is used on both Ironheads (1984-1985. Whether you are riding a 2015 Touring model, or a 1989 Sportster; the theory is the same. Sounds like the shifter pawl is broken. Riding home from work one day, shift in to third, and in and out it goes, like I am popping the clutch over and over. Featured Video: Shift Pawl Adjustment. Up at your Harley toe/heel shifter is the shifter shaft they connect to with a clamp/bolt type system. The spring pressure should feel equal, both ways (forward & back). Replace the TSM/TSSM due to an internal malfunction. You’ve come to right place for the best selection of Harley-Davidson Sportster Shift Lever. I can actually feel the clutch lever pulling in. Fits Models: XL 1972-1990. Adjusting the shifter height only requires the most basic of tools. Jun 01, 2014 · The procedure is quite simple, tear out the old one, refit the 5'th countershaft gear from your old transmission on to the Baker, do a little elbow grease to modify the housing and the pawl latch. Harley Davidson Sportster 883 Deluxe 1988, Shifter Pawl Carrier Spring by Eastern Performance®. Whenever replacing your ratchet pawl, we recommend replacing the seal (PN12045) snap ring (68010) and washer (6497HW) as well. Check your shifter pawl adjustment. Riders that abused the gearbox could break the shifter pawl spring. Good Luck Steve. i know what needs to be done and how to do it but my problem is i cant find this jam nut and allen head bolt and its A forum community dedicated. Shifter pawl adjustment is on the trans left side just ahead of the front drive sprocket next to the shift arm. Doc Harley from the Service Clinic at Low Country Harley-Davidson to help you with the health of your motorcycle! This week he talks about a Sportster that h. The only part of the shift pawl assembly that is seen on an assembled transmission is the shift shaft that. If this is in fact the problem, you just have to pull of the primary cover, loosen a nut, and reset the plate. Get a primary gasket kit, as it's been leaking this whole time, and pulling the primary would make the shifter pawl adjustment easier. A new one is cheap and can be tapped on, no special tools. Next Step. Clutch Adjustment 2007 Buell Lightning: Maintenance 1-25. 34086-79) thats the small spring operated arm that lies horizontally across the shift cam and engages the cam pins to turn the cam. It was running bad for a while, I had to replace the vacuum hose connecting the petcock and the voes switch to set it right. The later countershaft is used on both Ironheads (1984-1985. See full list on hdforums. There are two different countershafts for the four-speed Sportster transmission. 5th July 2008, 00:43. 0 out of 5 stars. Stripped shift arms and Harley shifter shaft are a common problem for almost every model Harley Davidson. In order to check for correct shifter pawl adjustment; lift the rear wheel of the motorcycle and shift into third gear (it is best if the shift linkage is removed from the transmission shift arm). Roller pawl adjustment. I bet that was the problem. Jump to Latest Follow. com DOC HARLEY: EASIEST CLUTCH CABLE ADJUSTMENT Clutch Cable Installation Twin Cam Softail Delboy's Garage. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Harley Davidson Sportster 883 Deluxe 1987, Shifter Pawl Carrier Spring by Eastern Performance®. Shifter pawl welded (WTF). I doubt anyone could actually break the plate, being 1/4" steel and all. 16-0682 1991-up Sportster & Buell the other to adjust the shifter pawl set. If this is in fact the problem, you just have to pull of the primary cover, loosen a nut, and reset the plate. I can actually feel the clutch lever pulling in. Often all you'll need is a pair of open end wrenches - one for the shift rod and the other for the lock nut. fits 1983-2019 sportster, 1983-1984 fl, fx shovel, 1983-1994 fx models, 1991-2017 dyna, 1984-2019 softail, 1983-1995 flt, 1994-2019 flhr (19 models only in case the oem fuel cap does not have a notch in the bottom part). Gear Tools. If not, the shifter pawl needs adjusting. Adjusting the shifter height only requires the most basic of tools. The later countershaft is used on both Ironheads (1984-1985. The shifter cam moves shifter forks which slide a series of gear clutches on the mainshaft and countershaft into mesh with the various gears to obtain the desired ratios. Need to clean up the cable mount a bit, as it looks ugly, but so do I so it fits. Harley Davidson OEM Gear Shifter Pawl. These pawls lock the shaft to the gear when the shaft is turned one way and release the shaft when it is turned in the opposite direction. The shifter cam moves shifter forks which slide a series of gear clutches on the mainshaft and countershaft into mesh with the various gears to obtain the desired ratios. If a shifter shaft is to be replaced, it is also important to replace shifter shaft bushings at that time. Figure 1-23. Jun 01, 2014 · The procedure is quite simple, tear out the old one, refit the 5'th countershaft gear from your old transmission on to the Baker, do a little elbow grease to modify the housing and the pawl latch. Adjusting the shifter height only requires the most basic of tools. Starting became iffy, a new battery fixed that. i know what needs to be done and how to do it but my problem is i cant find this jam nut and allen head bolt and its A forum community dedicated. Worn or damaged shifter parts. HD-39618 TRANSMISSION SHIFT PAWL ADJUSTER 5 Speed (19921⁄2 - 2000) Two pieces make up this tool. At Dennis Kirk, we have the best Harley-Davidson Shift Lever in stock and ready to ship to you today. To do this you must remove the primary cover, then the primary drive to get to the pawl. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail,. Because of this it was often considered a 2 speed transmission. I'm convinced the mechanics don't know what the hell they're doing, and Harley Tech isn't any better. If you can't, the problem is in the shifting mechanism. Put the bike in 3rd gear, and adjust the pawl until the pins are centered as shown in the picture. Verify that all parts have been properly installed, as described ear lier in this section under. Shifter pawl welded (WTF).